About BeltSpy
Beltspy™ is an innovative conveyor belt inspection and conveyor belt condition monitoring system designed for your bulk material handling applications. Our solution utilises machine vision technology and a proprietary processing algorithm to automatically detect and report clip joins, splice joins, and general wear and tear to your conveyor belt’s surface and edges.
Tailor-made for organisations working in underground and overland mines, iron and steel plants, cement plants, chemical plants, and ports, our system will offer invaluable information to help you detect and repair costly flaws before they bring your operation to a standstill.
Don’t wait until catastrophic failure to discover a critical flaw with your belt. Save money and save time with BeltSpy.
Why Choose BeltSpy?
Prevent catastrophic belt failures
Reduce the risk of expensive breakdowns
Improve safety for your workforce
Maximise conveyor belt lifecycle
Gain insights from automated condition reports
Plan belt maintenance proactively
Monitoring Fault Development
During a routine inspection BeltSpy detects a flaw with a clip joint. The defect is manageable for now. BeltSpy automatically flags the defect for further inspection.
One week later, the operator uses BeltSpy to take a new belt image of the previously flagged joint. They compare it with the previous image. The defect worsens.
BeltSpy takes another image. The operator determines that the defect will become catastrophic and stops the system to repair the flaw before the point of failure.
BeltSpy Features
Inspection During Production Hours
With BeltSpy, you don’t need to stop your conveyor belt to uncover defects. Our solution detects flaws in clip joints, splice joints, and belt surfaces, even during peak production hours.
Automatic Joins and Clips Detection
BeltSpy's algorythm automatically finds clip and splice joins. Scroll through all the joins during visual inspection with just a mouse click.
Modular Design
A single BeltSpy workstation located on the belt surface allows the operator to inspect all conveyor belts in the location. No cumbersome setup required
Surface Damage Detection
Our proprietary algorithm even detects non-obvious defects like belt surface damage, damaged belt edges, and general wear and tear./p>
Simple Image Comparisons
BeltSpy automatically synchronises all belt images. This lets the operator visually compare two images of the same location taken at different times.
Remote Inspections
BeltSpy lets you inspect the condition of your belts remotely — no need to be on location. If you have a computer with internet, you’re good to go.
BeltSpy Mobile
BeltSpy Mobile is a portable alternative to our fixed installation. It lets service companies and independent contractors visit multiple clients to inspect belts and prepare condition reports — all for the price of one set of hardware. If you perform belt inspections or have a large number of short belts in one location, BeltSpy Mobile is for you.
BeltSpy Mobile fits into three tough cases. Transport the system by car or take it with you on a plane with ease.
Set up BeltSpy Mobile in just a few minutes. Connect the camera, prepare the light, and you’re ready for action.
Take a belt image on-site. Inspect for damage and prepare your condition report when you’re back in office.