About BeltSpy
Beltspy™ is an innovative conveyor belt inspection and conveyor belt condition monitoring system utilizing machine vision technology. It's designed for use in bulk material handling applications such as underground or overland mines, iron and steel plants, cement plants, chemical plants and ports. Our system can be used during production hours even with full conveyor load. It employs proprietary processing algorithm to automatically detect and flag clip joins, splice joins, damages to the belt surface and edges.
Our system can provide vital information about the condition of your conveyor belt, helping to minimize the risk of belt failure and its associated consequences. Unscheduled production stoppage, decreased belt lifetime, and costly repair work can all be averted with BeltSpy™.
Benefits
Prevent catastrophic belt failures.
Minimise production loss.
Plan for maintenance and repairs.
Improve safety at your workplace.
Increase conveyor belt lifetime.
Automated condition reports
Monitoring Fault Development
During a routine BeltSpy inspection the operator finds a clip joint coming apart. The defect is small. The clip join is flagged on the system for future close monitoring.
The operator takes a new belt image and inspects the previously flagged join. He compares it with the previous belt image. The defect worsens.
It is soon obvious that the defect became catastrophic. Operator instructs the system to stop the belt with the defect at the repair station.
Features
Inspection During Production Hours
There is no need to stop your conveyor belt. Anytime inspection for defects in clip joins, splice joins, edges and belt surface even under full load.
Automatic Joins and Clips Detection
BeltSpy's algorythm automatically finds all clip and splice joins. Their location is stored for immediate access during visual inspection.
Modular Design
A single workstation located on the surface allows operator to perform inspection of all conveyor belts in the location.
Surface Damage Detection
Our proprietary algorithm automatically detects belt surface damage and damaged belt edges.
Visual Image Comparison
All belt images are synchronised. This allows to visually compare two images of the same location taken at different times.
Remote Inspections
There is no need to be at the location to inspect your belts - it could all be performed remotely from any computer with the Internet connection